Fuse 1+ 30W
Truly Rapid SLS 3D Printing
For High Performance Parts in Hours, Not Days...
Designed for maximum output and minimum waste, Fuse 1+ 30W is our compact SLS 3D printer that packs an industrial punch.
Unlock unprecedented print speeds and material enablement to deliver truly rapid production in-house.
Superior Print Speeds
Deliver high-precision parts within 24 hours thanks to a powerful, 30W laser that prints at scan speeds of up to 12.5 meters per second.
Industrial Grade Materials
Unlock exclusive, new materials and achieve higher performance on existing ones with active powder handling and an inert gas print option.
Zero Waste, High ROI
By optimizing packing density and powder recyclability, we've reached a major milestone: zero waste printing, enabling lower cost per part.
High Performance Selective Laser Sintering (SLS)
A new wave of independent manufacturing and
prototyping starts now with the Fuse 1.
Bring production-ready nylon 3D printing onto your
benchtop with an affordable, compact selective laser
sintering (SLS) platform.
The Fuse 1 is designed for minimal upkeep. A full color touchscreen interface guides you through every step of printing and maintenance.
With reduced equipment cost, affordable material, and efficient powder recycling, the Fuse 1 is the smart choice for industrial quality SLS 3D printing.
From print setup to powder recovery, our easy-to-use hardware and software are designed to maximize your efficiency at every step of the process.
Fast, simple print setup
Use Formlabs PreForm print preparation software (free to download and try) to import STL or OBJ part files, orient and arrange models, estimate print times, monitor your printers, and upload job files.
PreForm’s part packing algorithms can automatically arrange many models in a build.
SLS 3D printing fuses nylon powder layer by layer. The unused powder supports the parts during printing so you can create complex, interconnecting designs with no need for support structures.
Reliable, consistent printing
The touchscreen displays a live stream of the print bed so you can watch each new layer take shape.
This camera view is also available from your computer in PreForm so you can monitor your print without leaving your desk.
SLS made manageable
Designed for nonstop throughput
Add a second removable build chamber, compatible with the Fuse 1 and Fuse Sift, to enable continuous printing and reduce downtime.
Industry leading cooldown times allow you to start a print 1–2 hours after your previous print has finished.
Nylon 12 GF Powder
Stiff, Stable, Functional Parts
A glass-filled material with enhanced stiffness and thermal stability
for demanding industrial environments. Choose Nylon 12 GF Powder
to produce stiff functional prototypes or end-use parts for
applications where structural rigidity and thermal stability are critical.
Nylon 12 GF Powder is ideal for:
Robust jigs and fixtures and replacement parts
Parts undergoing sustained loading
Threads and sockets
Parts subjected to elevated temperatures
TENSILE MODULUS REFRESH RATE
HEAT DEFLECTION TEMPERATURE @ 1.8 MPA
Balancing Strength and Detail
Nylon 12 Powder is a highly capable material for both functional prototyping and end-use production of complex assemblies and durable parts with high environmental stability.
Our Nylon 12 Powder is specifically developed for use on the Fuse 1.
Nylon 12 Powder
A Material That Does It All
ELONGATION AT BREAK (X/Y)
Nylon 11 Powder
For ductile, robust parts, Nylon 11 Powder is our higher performance, bio-based nylon material for functional prototyping and small batch production. Nylon 11 Powder is suitable for printing parts that need to bend or take impact.
Is certified biocompatible.
Why Choose Nylon 11 Powder?
Nylon 11 Powder is a ductile, strong, flexible material for when durability and performance are key.
High Ductility - Print end-use parts that can handle wear and tear over time.
Thin Walls - Print enclosures, ducts, and other geometries with ease using Nylon 11 Powder.
No Nitrogen Purge - 3D print in Nylon 11 in-house without the hassle of other SLS 3D printers.
Environmental Stability - Nylon 11 prints absorb very little moisture and are resistant to light, heat, and chemicals.
Applications - Nylon 11 parts can handle wear and tear over time. For higher performance functional prototyping and end-use products that can take an impact and keep going, choose Nylon 11 Powder.
Impact-resistant prototypes, jigs, and fixtures
Snaps, clips, and hinges
Thin-walled ducts and enclosures
Orthotics and prosthetics
Nylon 11 GF Powder
Stiff, Stable, Functional Parts
Nylon 11 CF Powder is a strong, carbon-fiber reinforced material that
expands on our manufacturing applications allowing users to produce
stiff, strong, and lightweight parts in-house.
Note that Nylon 11 CF Powder requires a 300-micron sieve.
Nylon 11 CF Powder is ideal for:
Replacement and spare alternatives to metal parts
Tooling, jigs, fixtures
Functional composite prototypes
FROM FUSE 1 TO FUSE SIFT:
Fuse Sift completes the Fuse 1 workflow
All-In-One Powder Recovery for the Fuse 1
The Fuse Sift is a safe, efficient powder recovery system for the Fuse 1.
This all-in-one station combines part extraction, powder recovery, storage, and mixing in a single free-standing device.
Highly convenient and compact, this is the the most functionality you'll get in a single device on the SLS market.
TENSILE STRENGTH (X) MODULUS REFRESH RATE (INERT GAS)
69MPa 5300MPa 30%
Compact, enclosed system
A negative air pressure system keeps powder inside while enabling open access and easy cleanup.
1.0 × 0.6 × 1.5 m
Fuse Sift Dimensions
A 30% material refresh rate means you can print with up to 70% recycled powder, indefinitely. Fuse Sift’s sieve filters out particles to be remixed with new powder and reused in future prints.
Automatic powder mixing
Fuse Sift will dispense and mix used and new powder automatically so you can reduce waste and control your powder supply.
A complete toolkit
The Fuse Sift includes a set of finishing tools to help you clean excess powder from parts with ease.
Large Brush Pipe Cleaners Vacuum Brush Tool
Small Brush x 2 Dental Picks Vacuum Crevice Tool